Batch preparation plant

Batch preparation plant

Home > Solution> Batch preparation plant>

Ingredients preparation plant solution

Tracking the materials any time, supervise the whole processing, directly reduce the loss by mistaken ingredient proportion.

Advantages of the application for washing liquid mixed whole line:

1. It can have a systematic design according to different process and different mixing technology of the product;
2. The entire line system supports a faster cooling and heating, for that will less the energy consumption and the energy loss in transit;
3. The powder materials’ single or multiple cycles of online dilution mode can be done automatically, quickly, and evenly. In this case, the powder pollution in the room can be reduced to a great extent.
4. The liquid material dilution using online mode, which can have very precise proportion and very thorough dilution, especially for AES and other easy solidified gels, foaming materials processing. It can speed up the feeding and reduce the loss.
5. The error prevention ingredients management system can solve the problem of the inaccurate manual ingredients preparation and on-site manual material feeding. By automated material tracking, and effective process management, there will be less operating workers needed; the ingredients preparing time and the processing time will be reduced 25% -50%. As a result, the conformity of the finished product will be guaranteed. 
6. The complete lines is designed according to GMP standards. The process piping, valves, production flow are designed with the principles of standardization according to the modular system. The core components, valves, switches use advanced quality components. There is no any dead angle or deposit can be found in the whole fluid system line. The production line is guaranteed for running reliably, stably, and efficiently. The equipment maintenance is very convenient.



Surrounding public service system:

1. It meets the requirement for raw materials mixing and adding;
2. Fully control and supervise the status of material feeding and diluting;
3. It assists the error prevention ingredients management to reduce quality risk;
4. The error prevention ingredients management system can solve the problem of the inaccurate manual ingredients preparation and on-site manual material feeding. By automated material tracking, and effective process management, there will be less operating workers needed; the ingredients preparing time and the processing time will be reduced 25% -50%. As a result, the conformity of the finished product will be guaranteed. 
5. CIP / SIP system complies with material recycling system, to reduce water, electricity and detergent consumption, and shorten the equipment downtime, achieve the effect of 1 + 1> 2.



Typical Applicable products:

Toner, mask, artificial tanning products, sunscreen products, shampoo, shower gel, hair conditioner, hair nutrition ointment, laundry detergent, hand soap, fabric softener, etc.