Shampoo & body care products whole Line Solutions
Cost advantage of wash liquid flexible production platform + surrounding public service system = Planck \"1 + 7\" washing liquid whole line production system
Demonstration for a typical washing liquid mixed whole line
Advantages of the application for washing liquid mixed whole line:
1. It can have a systematic design
according to different process and different mixing technology of the product;
2. The entire line system supports a faster
cooling and heating, for that will less the energy consumption and the energy loss
in transit;
3. The powder materials’ single or multiple
cycles of online dilution mode can be done automatically, quickly, and evenly.
In this case, the powder pollution in the room can be reduced to a great
extent.
4. The liquid material dilution using
online mode, which can have very precise proportion and very thorough dilution,
especially for AES and other easy solidified gels, foaming materials processing.
It can speed up the feeding and reduce the loss.
5. The error prevention ingredients
management system can solve the problem of the inaccurate manual ingredients
preparation and on-site manual material feeding. By automated material
tracking, and effective process management, there will be less operating
workers needed; the ingredients preparing time and the processing time will be
reduced 25% -50%. As a result, the conformity of the finished product will be
guaranteed.
6. The complete lines is designed according to GMP standards. The process piping, valves, production flow are designed with the principles of standardization according to the modular system. The core components, valves, switches use advanced quality components. There is no any dead angle or deposit can be found in the whole fluid system line. The production line is guaranteed for running reliably, stably, and efficiently. The equipment maintenance is very convenient.
Surrounding public service system:
1. It meets the requirement for raw materials mixing and adding;
2. fully control and supervise the status of material feeding and diluting;
3. It assists the error prevention ingredients management to reduce quality risk;
4. The error prevention ingredients management system can solve the problem of the inaccurate manual ingredients preparation and on-site manual material feeding. By automated material tracking, and effective process management, there will be less operating workers needed; the ingredients preparing time and the processing time will be reduced 25% -50%. As a result, the conformity of the finished product will be guaranteed.
5. CIP / SIP system complies with material recycling system, to reduce water, electricity and detergent consumption, and shorten the equipment downtime, achieve the effect of 1 + 1> 2.
Typical Applicable products:
Toner, mask, artificial tanning products, sunscreen products, shampoo, shower gel, hair conditioner, hair nutrition ointment, laundry detergent, hand soap, fabric softener, etc.
Batch/hour | 1T | 2T | 3T | 4T | 5T | 10T | 20T |
Power | 50KM | 60KM | 75KM | 85KN | 95KM | 110KM | 120KM |
---|---|---|---|---|---|---|---|
Area | 20㎡ | 25㎡ | 35㎡ | 40㎡ | 45㎡ | 60㎡ | 70㎡ |
Advantages
of PLANCK processing platform (comparing to traditional processing equipment)
Compare Item | Traditional layout | Planck processing platform |
Feeding way | manual | Automatic |
---|---|---|
Material consumption | high | low |
Piping | long | short |
Energy transit efficiency | low | high |
Operation point | distributed | Focus on 1-2 places(1/2 floor) |
Operation way | Manual/fixed | auto/support mobile control |
Sharing of equipment | not support | support |
Process Confidentiality | bad | high |
Formula manage way | Manual | System manages & assigns task |
Flexibility of formula management | Complicated, trouble | Simply, convenient |
Efficiency of multi-production | low | high |
Conformity of the products | bad | good |
Tracing way | bad/by paper record | good/by automatic system record |
Production data update | bad/by manual record & report | immediate/system auto record |
Machines using way | sole/stand in queue | flexible/exchanging |
Machines holding time | long | short |
Production controllability | low | high |
Loss during downtime | high | low/according to schedule |
Operator required | Many required | 50% less required |
Operator Mobility | high | low |
Operator profession required | low | high |
Monitor way | Manual by eyes /factory control/meters | Auto sensors/factory auto control/HMI |
Process interface output | Meter output/sole | Graphical data output / visual diversity |
Maintenance cost | high | low |
System extensibility | bad | good |